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Key departmental publications, e.g. annual reports, budget papers and program guidelines are available in our online archive.

Much of the material listed on these archived web pages has been superseded, or served a particular purpose at a particular time. It may contain references to activities or policies that have no current application. Many archived documents may link to web pages that have moved or no longer exist, or may refer to other documents that are no longer available.

GP Crash Repairs
Cleaner Production - Reducing Solvents in the Panel Beating Industry


Background

GP Crash Repairs (GP) at Albion is one company that, from the late 1980s, saw the light and began to implement some simple measures to reduce operating costs and improve their environmental performance. GP is a typical spray painting and panel beating workshop with 12 employees. As in all such workshops, solvents and their disposal represent a significant cost. 

Process Undertaken

First, a solvent recycling unit was purchased, costing $1,200. The unit significantly reduced the need and costs of offsite recycling and disposal. In 1996, a second unit was purchased costing $1,500). Both units combined produce 40 litres of recycled solvent per week, which is suitable for spray equipment cleaning, base coating, industrial surface coating and "blackening" (wheel arches, engine bays).

The second step was to purchase two gun wash stations at $700 each. Spray guns are commonly cleaned by spraying solvent through the gun with the solvent simply atomising through the nozzle and evaporating. This practice was previously using up to 60 litres of solvent per week at an approximate cost of $120. Combined, the two gun wash stations use only 60 litres per month and achieve the same level of cleaning performance. The solvent used in the gun wash stations comes directly from the solvent recycling units.

Benefits

The environmental and economic benefits in this simple case study are obvious, both from reductions in total solvent consumption and in disposal and off-site recycling costs. A small quantity of solvent waste still requires disposal as the recycling units generate small volumes of sludge. Also, solvent contaminated with "2 pack" hardeners clogs up the solvent recycling units and cannot be recycled on site.

Mr David Gallagher (then Manager of GP) said that implementing these simple measures was an easy decision. The solvent recycling units and the gun wash stations enabled GP to reduce operating costs as well as solvent emissions. Hence, incorporating a solvent management system into the business was a very simple financial decision. Operational savings were immediate and payback periods on capital investments well under a year.

Further Developments

GP Crash Repairs has continued to benefit from these initiatives.

Contact

Alan Ladru
GP Crash Repairs
11 Bimbil Street
Albion Qld 4010
Ph: (07) 3262 5183
Fax: (07) 3262 7001
Date of implementation:1987-97-
Date of further initiatives: Ongoing.
Case study prepared:1997 
Date last modified: May 2001.